If Hydraulic cylinders manufacturers tell you about significance of component cleaning, consider their tip sharing a boon step. Clean components reveal the quality criterion in the automotive industry. As the requirement with every type of vehicle generation is getting stricter, cost pressure is also affecting. And this gives the automotive industry and its suppliers a chance to exploit optimization potential in the segment of automotive parts cleaning.
Downsized engines are getting popular that run more efficiently with high power result. Only high precision components make it possible. If these components are wrongly placed, the particles with sized down to 500 or 100 µm can result in damage and failure. This is the reason why automotive industry has began defining particle size distribution for specific auto parts, such as brakes, steering, and power train. They solve the issue of particle size distribution by investing more in industrial parts cleaning technology.
- Minimization of contamination
The auto parts have corners, holes, or edges from which particles or dust can be cleaned with considerable effort or not at all. Engineers know that fact that material is evacuated during machining processes, and they cannot prevent contamination completely. This directly impact the cooling lubricants and machining fluids performance. Ideal filtration method prevents the pre-treated contamination from coming back to the component again.
The teams performing cleaning may use a special rinsing step with the tool can help reduce the chips number. The residues removed during machining with mechanical pre-cleaning techniques based on shaking, vibration, spinning, or vacuum blasting the part surfaces never put extra load on the cleaning agent.
- Laid out cleaning methods
Modern cleaning technology based systems are designed to meet every precision demand for component cleanliness. In the first step, the auto parts are mechanically cleaned and during the process, some of the adhering machining fluid is removed. In the next step, immersion flooding technique is used in which water is injected inside the cleaning chamber below the bath surface at the pressure of 10-15 bar. Such extreme water pressure rinses all chips and contaminants out of the holes and edges. This technique helps the team in reaching the optimized results in shorter span of time. The final step is drying process, in which components are dried.
As soon as auto parts are taken out of the cleaning system, the risk of recontamination steps in. To prevent contamination from environment, the team checks, packs, and stores the parts in their clean-zone and access the zone with appropriate clothing and gloves.
The practice is also followed by engine cylinders manufacturers for their products range. The cleaned auto parts are transported and stored in apt packaging. The packaging protects the auto parts from corrosion and dust. These parts are then sent to the market for sale.
This is how your cleaned auto parts reached at your place. Thanks to cleaning processes done by hydraulic cylinders manufacturers that make every work piece contaminant-free and ready to use.
